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Thursday, October 23, 2014

FEA & Bridges



FEM  Finite Element Method:

Breaks large complex geometries into small connected elements in order to analyze things like strength properties.

Connect nodes with springs:





 Simple linear spring force:



Simple Stress Strain diagram:



Materials behave like simple linear springs within their elastic region.






Some example problems relating Young's Modulus to spring forces:
https://notendur.hi.is/eme1/skoli/edl_h05/masteringphysics/11/youngsModulus.htm


Failure Criteria:

von Mises criterion
- reasonable estimation of fatigue failure, especially in cases of repeated tensile and tensile-shear loading

 States that failure occurs when the energy of distortion reaches the same energy for yield/failure in uniaxial tension. Mathematically, this is expressed as,



principle stresses:



http://demonstrations.wolfram.com/MohrsCircleAndFailureCriterionForPlanarStressStates/


Review Mechanics of Materials notes:
 http://engr1304.blogspot.com/2014/03/mechanics-of-materials.html


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Bridges!





Create a bridge in Inventor (or import it from CAD into Inventor)
**Make this as one single part rather than an assembly.  We will do more with constraints on our next project.


 Create a loading blocks where forces can be applied:

Environment → Stress analysis



Assign a material to your bridge:


Apply fixed constraints:

 Apply a load:

Add mesh

Play around with the mesh settings, create a tighter mesh in high stress areas.  Update the mesh by right clicking on the red lightning bolt in your files.

Do the stress analysis!
Generate a report

Experiment with the probes
Investigate different directions of stress and strain



Civil ENGR & materials design unit

Bridge Project:

* Create Bridge (30 points)

* Apply three different loads (30 points)
* Re-design Bridge to better support above loads (30 points)
* Compare 3 different building materials. (10 points)


Bridge Report and Presentation:
*Present your bridge to the class (30 points)
*Create a report detailing the above comparisons (70 points)

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1. Choose a large bridge to re-create and do a stress analysis on.

 - your recreation will not be exact, but you should use the general form & dimensions of  an existing bridge.
 
____/30 points for bridge






2. Apply 3 different loading conditions 

(____/ 30 points)

Loading Condition #1:
Assume the average person weighs about 150 pounds and occupies ~  2.5 square feet in a crowd...







Loading Condition #2:



Approximate wind loads with this simple formula:

Wind pressure (Psf) = .00256 x V^2
V = wind speed in mph (use a worst case scenario  of  112 mph → 32 lbs/sq ft)

Wind Load (Force) = Area * wind pressure * drag coefficient

Drag coefficient estimates:
1.2 for long cylinder tubes
.8 for short cylinders,
2.0 for long flat plates
1.4 for shorter flat plates


http://www.wikihow.com/Calculate-Wind-Load

http://ascelibrary.org/doi/abs/10.1061/%28ASCE%29BE.1943-5592.0000316?journalCode=jbenf2


Apply the wind force horizontally to your bridge.


Loading Condition #3
Choose the worst-case scenerio road train, get weights/lengths off of the wiki article:

http://en.wikipedia.org/wiki/Road_train






3. Redesign part of your bridge to better support each of the above loading conditions.




4. Show results for 3 different building materials.


Concrete

Steel - compare different types
http://en.wikipedia.org/wiki/I-beam




















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